With this highly detailed 1956-1970 Johnson Evinrude Outboard Motor 1-40hp repair manual, you can do most service and repair at the comfort of your garage. So print off what you need and take it with you into the garage or workshop.1956 – 1970 JOHNSON EVINRUDE OUTBOARD SERVICE MANUAL / REPAIR MANUAL 1.5HP – 40HP Years: ( 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 ) * COMPLETE DIY PDF EBOOK MANUAL – DOWNLOAD NOW !!
(( VERY HIGH QUALITY FACTORY SERVICE MANUAL – COMPLETE FACTORY SERVICE REPAIR MANUAL – COVERS ALL MODELS & YEARS MENTIONED – SIMPLY THE BEST MANUAL YOU COULD GET ANYWHERE FOR YOUR “JOHNSON EVINRUDE OUTBOARD YEARS: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970” – PERIOD – FULL VALUE FOR MONEY – FULL DOWNLOAD SUPPORT AFTER PURCHASE ))
SERVICE MANUAL DETAILS:
. Downloadable:YES
. Compatible: All Versions of Windows, Mac & Linux
. FileType: PDF
. Language: English
. Requirements: PDF Reader.
SERVICE MANUAL COVERS:
. TOP SEAL,
. Removal,
. INTRODUCTION,
. BOTTOM SEAL,
. CLEANING, WAXING, Inspection,
. AND POLISHING,
. CENTERING PINS,
. CONTROLLING CORROSION,
. PROPELLERS,
. MAIN BEARING BOLTS,
. FUEL SYSTEM AND CRANKCASE SIDE BOLTS,
. LOADING,
. CRANKCASE COVER,
. HORSEPOWER,
. Removal,
. FLOTATION,
. Cleaning and Inspecting,
. EMERGENCY EQUIPMENT,
. CONNECTING RODS,
. COMPASS,
. AND PISTONS,
. STEERING,
. Removal,
. ANCHORS,
. Disassembly,
. MISCELLANEOUS EQUIPMENT,
. Rod Inspection,
. BOATING ACCIDENT REPORTS and Service,
. NAVIGATION Piston and Ring Inspection and Service,
. 2 TUNING Assembling,
. CRANKSHAFT,
. TUNE-UP SEQUENCE Cleaning and Inspection,
. COMPRESSION CHECK,
. SPARK PLUG INSPECTION,
. IGNITION SYSTEM CYLINDER BLOCK SERVICE,
. SYNCHRONIZING,
. Honing Procedures,
. BATTERY SERVICE Assembling,
. CARBURETOR ADJUSTMENTS,
. Piston and Rod Assembly,
. FUEL PUMPS Installation
. STARTER AND SOLENOID,
. Crankshaft Installation,
. INTERNAL WIRING HARNESS,
. Large Horsepower Engines,
. WATER PUMP CHECK 15 hp to 4-0hp,
. PROPELLER,
. Crankshaft Installation,
. LOWER UNIT Small Horsepower Engines,
. BOAT TESTING 1.5 hp, 5.0 hp, 5.5 hp, 6.0 hp, 9.5 hp,
. 3 POWERHEAD Crankshaft Installation,
. Small Horsepower Engines,
. INTRODUCTION 3.0 hp, 4-0. hp, 7.5 hp,
. Theory of Operation Crankcase Cover Installation,
. CHAPTER ORGANIZATION Main Bearing Bolt and Crankcase,
. POWERHEAD DISASSEMBLING Side Bolt Installation,
. HEAD SERVICE,
. Bottom Seal Installation,
. REED SERVICE,
. 15 hp to 4-0hp Engines,
. Description Exhaust Cover and Bypass,
. Reed Valve Adjustment Cover Installation ,
. Cleaning and Service Reed Box Installation,
. BYPASS COVERS Head Installation,
. EXHAUST COVER BREAK-IN PROCEDURES ,
. Cleaning EXPLODED DRAWINGS ,
. FUEL SYNCHRONIZATION FUEL AND IGNITION SYSTEMS,
. INTRODUCTION Primary Pickup Adjustments,
. GENERAL CARBURETION and Locations,
. FUEL SYSTEM ELECTRICAL,
. TROUBLESHOOTING,
. Fuel Pump Tests INTRODUCTION,
. Fuel Line Test BATTERIES,
. Testing with Pressure Tank,
. Marine Batteries,
. Rough Engine Idle,
. Battery Construction,
. Excessive Fuel Consumption,
. Battery Location,
. CARBURETORS,
. Battery Service,
. TYPE I CARBURETOR,
. Jumper Cables Removal and Disassembling Dual Battery Installation Cleaning and Inspecting,
. GAUGES AND HORNS,
. Assembling Constant-Voltage System,
. CHOKE SYSTEM – SERVICE PROCEDURES,
. Heat/Electric Choke,
. Temperature Gauges,
. All Electric Choke,
. Warning Lights,
. Water Choke,
. Thermomelt Sticks,
. TYPE II CARBURETOR,
. FUEL SYSTEM : Disassembling – Fuel Gauge – Cleaning and Inspecting – Fuel Gauge Hookup – Assembling Troubleshooting,
. ASSEMBLING CHOKES TO TACHOMETER,
. TYPE II CARBURETORS HORNS Adjustments ELECTRICAL SYSTEM GENERAL,
. TYPE III CARBURETORS INFORMATION,
. Removal CHARGING CIRCUIT SERVICE,
. Cleaning and Inspecting Troubleshooting Assembling Generator Service Adjustments Armature Testing,
. FUEL PUMP SERVICE: Cleaning and Inspecting – Troubleshooting – Assembling Removal and Repair,
. CHOKE CIRCUIT SERVICE,
. Cleaning and Inspecting STARTER MOTOR CIRCUIT Assembling and Installation SERVICE,
. FUEL TANK AND LINE SERVICE Circuit Description,
. Disassembling Starter Motor Description,
. Cleaning and Inspecting Troubleshooting Assembling Testing,
. LATE MODEL FUEL TANK STARTER DRIVE GEAR SERVICE,
. SERVICE Starter Removal,
. 5 IGNITION Drive Gear Disassembling – Cleaning and Inspecting,
. INTRODUCTION Assembling Type I Drive,
. SPARK PLUG EVALUATION Disassembling Type II,
. POLARITY CHECK Cleaning and Inspecting,
. WIRING HARNESS Assembling Type II Drive,
. FLYWHEEL MAGNETO IGNITION DELCO-REMY SERVICE – TROUBLESHOOTING – Removal,
. SERVICING FLYWHEEL MAGNETO,
. IGNITION SYSTEM : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. ELECTRICAL,
. AUTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. PRESTOLITE STARTER MOTOR : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. STARTER MOTOR TESTING ,
. STARTER MOTOR – INSTALLATION,
. ACCESSORIES,
. INTRODUCTION,SHIFT BOXES,
. Description,
. OLD-STYLE DOUBLE LEVER : Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
. NEW-STYLE SHIFT LEVER: Troubleshooting – Disassembling – Cleaning and Inspection – Assembling,
. ELECTRIC GEAR BOXES AND SINGLE LEVER CONTROL : SERVICE – Removal – Disassembling – Armature Testing – Cleaning and Inspecting – Assembling,
. PUSH BUTTON SHIFT BOX SERVICE,
. EVINRUDE UNITS ONLY Troubleshooting Disassembling Cleaning and Inspecting Assembling,
. CABLE END FITTING INSTALLATION,
. AT THE ENGINE END,
. LOWER UNIT,
. MANUAL SHIFT,
. PROPELLER REMOVAL,
. DRAINING LOWER UNIT,
. LOWER UNIT SERVICE,
. 1.5 hp to 4.0 hp — NO SHIFT: Lower Unit Removal – Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
. LOWER UNIT SERVICE,
. MANUAL SHIFT — 5 HP TO 25 HP: Water Pump Removal – Disassembling – Cleaning and Inspecting – Assembling – Water Pump Installation – Lower Unit Installation – Filling the Lower Unit – Propeller Installation,
. MANUAL SHIFT 28 HP TO 40 HP: Removal -Water Pump Removal – Disassem bling – Cleaning and Inspecting – Assembling – Lower Unit Installation,
. ELECTROMATIC LOWER UNIT: Description Troubleshooting Removal Disassembling Cleaning and Inspecting Assembling Water Pump Installation Lower Unit Installation,
. 9 HAND STARTERS,
. INTRODUCTION,
. Operation,
. TYPE I STARTER,
. CYLINDER WITH PINION GEAR,
. 5 HP and 6 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Disassembling Cleaning and Inspecting Assembling ,
. HAND STARTERS,
. – TYPE I STARTER,
. CYLINDER WITH PINION GEAR,
. ALL 9.5 HP ENGINES: Starter Rope Replacement Removal Installation Starter Removal Cleaning and Inspecting Assembling Installation ,
. TYPE II STARTER,
. COIL SPRING WITH SWING ARM,
. DRIVE GEAR,
. 3HP 1968,
. 4 HP 1969-70: Removal Disassembling Cleaning and Inspecting Assembling ,
. TYPE III STARTER MOUNTED ATOP FLY WHEEL MODEL WITH RETURN SPRINGS,
. 28 HP 1962 1963,
. 30 HP 1956,
. 35 HP 1957 1958 59,
. 40 HP 1960 1961 1962 1963 : Removal – Cleaning and Inspecting Assembling Rope Installation Starter Installation,
. TYPE III STARTER,
. MOUNTED ATOP FLYWHEEL,
. MODEL WITH NO RETURN SPRINGS,
. 28 HP 1964,
. 33 HP 1965 1966 1967 1968 1969 1970,
. 40 HP 1964 1965 1966 1967 1968 1969 1970,
. TYPE III STARTER,
. MOUNTED ATOP FLYWHEEL,
. MODEL WITH ONE NYLON PAWL,
. 3 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968,
. 5.5 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964,
. 7.5 HP 1956 1957 1958,
. 10 HP 1956 1957 1958 1959 1960 1961 1962 1963,
. 15 HP 1956,
. 18 HP 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970,
. 20 HP 1966 1970,
. 25 HP 1969 1970,
. MAINTENANCE,
. INTRODUCTION,
. ENGINE SERIAL NUMBERS,
. FIBERGLASS HULLS,
. ALUMINUM HULLS,
. BELOW WATERLINE SERVICE,
. SUBMERGED ENGINE SERVICE,
. WINTER STORAGE,
. LOWER UNIT SERVICE,
. Propeller,
. BATTERY STORAGE,
. PRESEASON PREPARATION,
. APPENDIX,
. METRIC CONVERSION CHART,
. DRILL SIZE CONVERSION CHART,
. TORQUE SPECIFICATIONS,
. POWERHEAD SPECS,
. TUNE-UP SPECS,
. GEAR OIL CAPACITIES,
. STARTER MOTOR SPECS,
. REGULA TOR SPECS,
. GENERATOR SPECS,
. CONDENSER SPECS,
. STAR TER ROPE SPECS,
. WIRE INDENTIFICATION ORA WINGS,
. 20 hp and 25 hp — 1971 – 1972,
. 33 hp with Generator — 1965 1966 1967,
. 33 hp with Generator — 1968,
. 33 hp with Generator — 1969 1970,
. 35 hp 1957 1958 1959,
. 40 hp Standard Shift with Generator — 1960 1961 1962 1963 1964 1965 1966,
. 40 hp Standard Shift with Generator — 1967 1968,
. 40 hp Standard Shift with Generator — 1969 1970,
. 40 hp Electric Shift with Generator — 1961 1962 1963 1964 1965 1966,
. 40 hp Electric Shift with Generator — 1967 1968 and
. 40 hp Electric Shift with Generator — 1969 1970.
Topics include:
. Power Head
. Hand Starter
. Fuel System
. Lubrication, Maintenance & Tune Up
. Tools & Techniques
. Dygimanual
. Gearcase
. Ignition & Electrical Systems
. Wiring Diagrams
. General Information
. Troubleshooting
. Engine Synchronization & Linkage Adjustments
. Lower Unit
. Quick Reference Data
Tags: Johnson Evinrude Outboard Motor 1-40hp, Engine, Spark plugs, Shop Manual, Brakes, Troubleshooting, Diagnose, Starter, Service Manual, Steering, Suspension, Timing Belt, Air Conditioner, Coolant, 6-Cylinder, Change oil, Cooling System, Air Filter, Repair Manual, Air Bags, 4-Cylinder, Alternator, Battery, Radiator
